Contamination and flow control

ABSTRACT

The present invention is directed toward an anti-contamination arrangement for a valve having a valve housing, a bushing positioned in the valve housing, a valve member including a valve shaft and a valving portion operable for engaging a valve seat, slidably disposed through the bushing, and a supply port operably associated with the valve member. The valve also includes a control chamber controlled by the valving portion, and a valve seat positioned between the supply port and the control chamber. The valve member is operably associated with the valve seat for controlling the flow of fluid from the supply port to the control chamber upon the movement of the valve member in relation to the valve seat. There is also an anti-contamination arrangement positioned between the bushing and the valve shaft for collecting and removing contamination from the valve member.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/791,854, filed Apr. 13, 2006.

FIELD OF THE INVENTION

The present invention relates to valves and preventing the contamination of valves. Particularly, the present invention relates to the prevention of contamination on a valve shaft which moves through a bushing.

BACKGROUND OF THE INVENTION

Valves for controlling the flow of various forms of fluid are generally known. A typical valve is often used to control and transfer the flow of fluid in an automotive transmission, or the flow of exhaust gas in an exhaust gas recirculation (EGR) system. These types of valves are often used with solenoids, but can also be used with other types of actuators, and typically have a valve shaft which slides through a bushing. A common problem with valve shafts used in combination with bushings is that contamination from various fluids (such as exhaust gas or transmission fluid) can build up on the valve shaft and limit the ability for the valve shaft to slide through the bushing. This can affect the performance of the valve, and limit effective fluid transfer and control.

Accordingly, there exists a need for an improved valve which reduces or eliminates contamination.

SUMMARY OF THE INVENTION

The present invention is directed toward an anti-contamination arrangement for a valve having a valve housing, a bushing positioned in the valve housing, a valve member including a valve shaft and a valving portion operable for engaging a valve seat, slidably disposed through the bushing, and a supply port operably associated with the valve member. The valve also includes a control chamber controlled by the valving portion, and the valve seat is positioned between the supply port and the control chamber. The valve member is operably associated with the valve seat for controlling the flow of fluid from the supply port to the control chamber upon the movement of the valve member in relation to the valve seat. There is also an anti-contamination arrangement positioned between the bushing and the valve shaft for collecting and removing contamination from the valve member.

Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:

FIG. 1 is a cross-sectional plan side view of a valve having an anti-contamination arrangement with the valve in a closed position, according to the present invention;

FIG. 2 is a sectional side view of a valve having an anti-contamination arrangement with the valve in an open position, according to the present invention; and

FIG. 3 is an enlarged sectional side view of a valve having an anti-contamination arrangement, according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.

Referring to FIG. 1, an example of the present invention used in a valve is shown at 10. The valve 10 in this embodiment is a solenoid valve, but can be in the form of another type of valve as well. The valve 10 has a valve housing 12, and a bushing 14 affixed inside the valve housing 12. The bushing has a shoulder 16 having a valve member 18, including a valve shaft 19 and a valving portion 21, slidably disposed therein. The valve member 18 extends from a first chamber 20 through the shoulder 16, into a second chamber 22. The valving portion 21 rests against a valve seat 24 which is permanently affixed to the bushing 14. The valve member 18 has a hollow portion 26 which extends at least partially through the valve member 18 and aligns with a hollow section 28 of the valve seat 24. The valve member 18 is connected to an actuator (not shown) of the valve 10 which controls the movement of the valve member 18 through the shoulder 16.

The bushing 14 also has an exhaust port 32 which connects the first chamber 20 to atmosphere or a sump, and supply port 30 which feeds pressurized fluid into the second chamber 22. The supply port 30 receives pressurized fluid from a source, such as a pump (not shown) located outside of the housing.

The hollow section 28 of the valve seat 24 is in fluid connection with a control chamber 34. The control chamber 34 is operably connected for hydraulic control of a device. The device can be any type of hydraulically actuated device such as, but not limited to, a transmission, clutch, differential, turbo shift mechanism, transfer case, brake system, power steering system, or an all-wheel drive coupling.

The bushing 14 also features an anti-contamination arrangement 36 which in this embodiment is a helical groove 38. The helical groove 38 extends along substantially the entire length of the shoulder 16, and contacts the valve shaft 19. The anti-contamination arrangement 36 of the present invention is not limited to the helical groove 38, the anti-contamination arrangement 36 may also be a knurled surface, an etched surface, or other surface capable of removing the contamination shown at 37, from the valve shaft 19, and transferring the contamination 37 from the second chamber 22 to the first chamber 20 along the valve shaft 19.

The position of the anti-contamination arrangement 36 is not necessarily limited to being part of the bushing 14. The anti-contamination arrangement 36 can also be formed on the valve shaft 19 and function in the same manner as when the anti-contamination arrangement 36 is formed on the bushing 14.

In operation, the supply port 30 feeds fluid into the second chamber 22. When the valving portion 21 is in the closed position shown in FIG. 1, the fluid will not be allowed to enter the hollow section 28 of the valve seat 24 and into the control chamber 34. When the actuator is actuated, and the valve portion 21 is in the open position shown in FIG. 2, fluid flowing from the supply port 30 will enter the second chamber 22 and into the hollow section 28 of the valve seat 24. The fluid will then flow into the control chamber 34 and actuate the particular device the valve 10 is attached to. Once the control chamber 34 is under pressure, some of the fluid will flow into the hollow portion 26 of the valve member 18. When the actuator is no longer actuated, the valving portion 21 will return to the position shown in FIG. 1; the actuator contains a spring or other device to maintain the valving portion 21 in the position shown in FIG. 1 as a default position.

The movement of the valve member 18 can be affected by contamination 37 when being moved from the open position to the closed position in prior art devices. In the present invention, to prevent contamination 37 build-up, the shoulder 16 is equipped with the anti-contamination arrangement 36, which in this embodiment is in the form of a helical groove 38. The helical groove 38 facilitates moving the contamination 37 on the valve shaft 19 from the second chamber 22 to the first chamber 20 as the valve shaft 19 slides through the shoulder 16. Also, pressure from the fluid being in the second chamber 22 will force a small amount of fluid through the helical groove 38. The small amount of pressurized fluid keeps the valve member 18 centered in the shoulder 16, while allowing the contamination 37 to pass through the helical groove 38. Any excess pressured fluid and contamination 37 will reach the first chamber 20 after flowing through the helical groove 38, and can flow out of the exhaust port 32 into the atmosphere/sump. The anti-contamination arrangement 36 acts to control the amount of fluid flowing between the valve shaft 19 and shoulder 16, in addition to centering the valve shaft 19 in the shoulder 16.

The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention. 

1. A valve comprising: a housing; a bushing positioned in said housing; a valve member, including a valve shaft and a valving portion operable for engaging a valve seat, said valve shaft slidably disposed through said bushing; a supply port operably associated with said valve member; a control chamber controlled by said valving portion for providing control pressure to a device being controlled; wherein said valve seat is positioned between said supply port and said control chamber, and said valving portion is operably associated with said valve seat for controlling the flow of fluid medium from said supply port to said control chamber upon the movement of said valve member in relation to said valve seat; and an anti-contamination arrangement positioned between said bushing and said valve shaft for collecting and removing contamination from said valve member, and for controlling the flow of fluid medium across said bushing and said valve member.
 2. The valve of claim 1, wherein said anti-contamination arrangement is a helical groove formed on said bushing, and surrounds said valve shaft.
 3. The valve of claim 1, wherein said anti-contamination arrangement removes contamination from the surface of said valve shaft.
 4. The valve of claim 1, wherein the movement of said valve shaft is controlled by an actuator.
 5. The valve of claim 1, further comprising an exhaust port disposed through said housing and selectively engaged to said valve shaft.
 6. The valve of claim 1, wherein when said supply port delivers fluid medium to said control chamber when said valve shaft is positioned away from with said valve seat.
 7. The valve of claim 1 wherein said anti-contamination arrangement removes debris from the surface of said valve shaft as said valve shaft slides through said bushing, and subsequent movements of said valve shaft through said bushing causes said debris to move through said anti-contamination arrangement from a first side of said bushing to a second side of said bushing.
 8. The valve of claim 7, wherein said anti-contamination arrangement is a helical groove formed on the surface of said bushing.
 9. The valve of claim 1 wherein said anti-contamination arrangement is formed on the surface of said valve shaft that slides through said bushing.
 10. A valve comprising: a valve housing including a valve seat; a bushing disposed in said valve housing; a first chamber and a second chamber formed by said valve housing and said bushing; a supply port located in said bushing, connected to said first chamber; a valve member including a valve shaft slidably disposed through said bushing, extending from said first chamber through said bushing and into said second chamber, and a valving portion; a control chamber controlled by said valve member; an anti-contamination arrangement operably associated with said bushing and surrounding said valve shaft for controlling the flow of fluid between said bushing and said valve shaft; a hollow portion at least partially disposed through said valve shaft to allow the passage of a fluid through said hollow portion; and said valve seat positioned between said supply port and said control chamber for controlling the flow of fluid between said supply port and said control chamber in response to the movement of said valving member in relation to said valve seat.
 11. The valve of claim 10, wherein said anti-contamination arrangement is comprised of a helical surface formed in said bushing.
 12. The valve of claim 10, wherein said anti-contamination arrangement removes contamination from the surface of said valve shaft.
 13. The solenoid of claim 10, wherein said fluid in said anti-contamination arrangement centers said valve shaft in said bushing.
 14. The valve of claim 10, further comprising an exhaust port connected to said valve housing and operably connected to said hollow channel.
 15. The valve of claim 14 wherein said supply portion delivers fluid to said control chamber when said valve shaft is moved away from said valve seat, and said exhaust port is engaged to said control chamber when said valving member engages said valve seat.
 16. The valve of claim 10 wherein said anti-contamination arrangement removes debris from the surface of said valve shaft as said valve shaft slides through said bushing and subsequent movements of said valve member through said bushing causes said debris to move through said anti-contamination arrangement from one side of said bushing to a second side of said bushing.
 17. The valve of claim 16, wherein said anti-contamination arrangement is a helical groove formed on the surface of said bushing.
 18. The valve of claim 10 wherein said anti-contamination arrangement is formed on the surface of said valve shaft that slides through said bushing.
 19. The valve of claim 10, wherein said anti-contamination arrangement is formed on the surface of said valve shaft that slides through said bushing, and on the surface of said bushing.
 20. A valve having an anti-contamination arrangement, comprising: a valve housing; a bushing positioned in said valve housing; a valve member having a valve shaft slidably disposed through said bushing, and a valving portion; a supply port for supplying fluid to said valve member; a control chamber controlled by said valve member; a valve seat operably associated with said valving portion of said valve member positioned between said supply port and said control chamber; and, an anti-contamination arrangement positioned between said bushing and said valve shaft.
 21. The valve having an anti-contamination arrangement of claim 20, wherein as said valve shaft slides through said bushing, said valving portion moves in relation to said valve seat, controlling the flow of fluid from said supply port to said control chamber.
 22. The valve having an anti-contamination arrangement of claim 20, wherein said anti-contamination arrangement controls the flow of fluid across said bushing and said valve shaft.
 23. The valve having an anti-contamination arrangement of claim 20, wherein contamination is removed from said valve shaft using said anti-contamination arrangement.
 24. The valve having an anti-contamination arrangement of claim 20, said anti-contamination arrangement further comprising a helical surface for collecting contamination, wherein as said valve shaft is slid through said bushing, said valve shaft moves along said helical surface.
 25. The valve having an anti-contamination arrangement of claim 24, wherein as the valve shaft slides along said helical groove, contamination moves in said helical groove.
 26. The valve having an anti-contamination arrangement of claim 20, further comprising pressurized fluid in said anti-contamination arrangement, and said pressurized fluid centers said valve shaft in said valve housing.
 27. The valve having an anti-contamination arrangement of claim 20, wherein said anti-contamination arrangement prevents leakage through said valve housing. 